The CVC 1118 Cotton Inserter equips with a set of guillotine style knife assembly with hardened stainless steel blades to cut and insert a pre-set length of cotton into bottles at speeds up to 100-120 bottles per minute. Accurate cut cotton length set from the HMI. The CVC 1118 are Siemens PLC controlled and servo motor driven.
The cotton piece length can be set from 70mm to 150mm (2 3/4” to 5 7/8”). It can place from 1-10 inserts per bottles.
The CVC 1118 Series can be easily fitted over existing conveyor. Dual head setup for higher speeds available.
STANDARD FEATURES
Guillotine style knife assembly
Product Sensor
Tube Sensor, the feed sensor monitors presence of cotton piece in the filling tube.
Inspection and removal of bottles with protruding cotton (option)
Interlocked safety guarding.
Capability of recipe storage.
Storage and printing of Production Report and Alarm Report.
Motorized adjustments for bottle height and diameter.
Bottle backlog sensor.
Type 304 stainless steel frame, enclosure panels.
Type 316L stainless steel and FDA approved cotton contact parts.
ISO 9001:2015 certified.
CE or UL/CSA standard PC safety guard.
Built to cGMP standards.
CVC 1118
Cotton pre-feed device features smooth and nonstop cotton feeding.
The re-tamping design simplifies and integrates into the machine.
TECHNICAL SPECIFICATIONS
AVAILABLE OPTIONS:
Infeed / outfeed conveyor extensions
Infeed rotary table
Rotary accumulation table
Cotton holding container
Cotton pre-feed device
Bottle reject system
Reject verification
Insertion failure detection sensor
Bottle format changeover parts
Tower lamp
21 CFR Part 11 License
OPC UA for data collection
MACHINE LAYOUTS:
The dimensions shown are for standard machine. The conveyor can be extended: the length may vary based on selected options. This machine can run independently or be integrated into an automated packaging line. All CVC equipment is covered by a one-year par ts warranty. Full Warranty details are included in our equipment proposals or can be found on our website.
Technical Specifications
CVC 1118 Technical Specifications
Productivity
Up to 100-120 BPM
(base on 40-100 cc round bottle, subject to trial confirmation)
Applicable Size
Bottle:
Dia.: Ø30-110 mm (1 1⁄4" to 4 1⁄4")
I.D. of Mouth: Ø25-50 mm (1” to 2”)
Height: 50-200 mm (2" to 7 3⁄4")
Cotton:
Weight: 7-16 g/yard
Length: 70-150 mm (2 3⁄4" to 5 7⁄8")
Power source
220 V, 50/60 HZ, 1 PH
Power Consumption
700 VA (3.2 A)
Air Pressure
6 bar (87 psi)
Air Consumption
350 NL/min (12.3 CFM)
Machine Dimensions ( L x W x H )
1,425 x 530 x 1,670 mm (approx)
(4’-8.1” x 1’-.89” x 5’-5.7”)
